Industry Focus • Manufacturing
Manufacturing — Zero-Downtime Production Lines
For flour, cement, and packaging plants where 1 hour downtime = KES 500k. We keep your OEE 98%+ with PM done in Swahili.
Top pains we solve for Manufacturing:
- • Line downtime 8–15% — 22-day backlog, missed supermarket OTIF
- • Motor energy waste 15–30% on old drives, PFC penalties
- • Spare parts stockouts — 3-week DHL, no warranty
- • KEBS/NCA audit findings on rigging, alignment, docs
Services Tailored for Manufacturing
Mechanical
conveyors, pumps, piping — laser ±0.05mm
Electrical
MCC, VFDs, PFC — 32% saving shown in 7-day log
Maintenance
vibration + thermography + oil — 30% fewer stops
PPE
cut-5 gloves, S3 boots, helmets — fit-tested, 3 sizes
Featured Case Study for Manufacturing
Manufacturing Plant Upgrade
Installed new machinery, optimized production systems and improved operational efficiency.
Read case study →PPE Bundle for Manufacturing
Pre-kitted for manufacturing — KEBS certs, training, 7-day swap. From KES 8,200/kit (50+).
Build Manufacturing BundleFAQ
Manufacturing — FAQ
What maintenance interval for manufacturing lines?
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Critical lines every 250h, auxiliary every 500h — with vibration and oil analysis. We set intervals after audit and load study. Thika: 14% → 3% downtime in 4 weeks.
Can you work without stopping production?
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Yes — phased shutdowns and night shifts. Most clients keep at least one line running. We plan with your production manager and hand over with spares kit + O&M.